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PLC and Robot Programming & Integration Services

We deliver end-to-end PLC and robot automation solutions for automotive and industrial manufacturing. Our focus is reliable control systems, safe operation, and high-performance production cells that scale across plants and geographies.

A. PLC Software Development

Robust PLC applications designed for stable and high-availability manufacturing environments.

Services include:

  • PLC programming using OEM standards, including Ladder, Structured Text, and Function Blocks

  • Multi-platform expertise with Siemens TIA Portal, Allen-Bradley Studio 5000, Bosch Rexroth, Schneider, Mitsubishi, and Omron.

  • Modular and reusable control libraries aligned with OEM standards.

  • Migration of legacy PLC systems to modern controllers.

  • Cycle time optimization and performance tuning.

B. Robot Programming and Simulation

High-precision robot programming for flexible and efficient production processes.Services include:• Online and offline robot programming for FANUC, ABB, KUKA, YASKAWA, and Universal Robots• Application development for welding, material handling, assembly, sealing, palletizing, and inspection• Offline simulation using Process Simulate, RoboGuide, RobotStudio, and Delmia• Cycle time and motion optimization for improved throughput• Multi-robot coordination and synchronized operations

C. PLC and Robot System Integration

Seamless integration of PLCs, robots, and peripheral equipment into fully automated production cells.

Services include:

  • PLC to robot communication and handshaking

  • Industrial network integration using PROFINET, Ethernet/IP, EtherCAT, ProfiBus, and DeviceNet

  • Integration of tooling, grippers, conveyors, vision systems, and barcode readers

  • Cell-level control architecture design for scalable automation

D. Functional Safety Engineering

Design and implementation of safety-compliant automation systems that meet global standards.

Services include:
• Safety concept development and risk assessment
• Safety PLC programming using Siemens Safety, GuardLogix, Pilz, and Sick
• Robot safety functions such as safe speed, safe position, and safe zone monitoring
• Compliance with ISO, CE, and UL standards.

E. Industrial Communication and Diagnostics

Reliable communication and diagnostics for stable and maintainable automation systems.

Services include:

  • Industrial communication using PROFINET, Ethernet/IP, OPC UA, Modbus TCP, and IO-Link

  • PLC and robot diagnostics for fault detection and troubleshooting

  • SCADA and MES integration for production data visibility

  • Secure remote monitoring and support.

F. Virtual Commissioning and Model-Based Development

Reduced commissioning time through simulation-driven engineering.

Services include:

  • Virtual PLC and robot commissioning

  • Digital twin development for production cells

  • Software-in-the-loop and hardware-in-the-loop testing

  • Early validation to minimize on-site risks

G. Software Integration and Validation

End-to-end testing and validation of complete automation systems.

Services include:

  • Integrated testing of PLC, robot, safety, and HMI systems

  • Automated testing and regression validation

  • Factory Acceptance Test and Site Acceptance Test support

  • Production ramp-up and stabilization support.

I. HMI and Visualization

Operator-friendly visualization for efficient plant operations.

Services include:
• HMI development using WinCC, FactoryTalk View, Ignition, and Schneider platforms
• Standardized HMI templates and navigation
• Alarm management and trend visualization
• User access control and role management

J. Performance Optimization and Continuous Improvement

Maximizing productivity and system reliability.

Services include:

  • Cycle time reduction and throughput improvement

  • Downtime analysis and recovery optimization

  • Energy-efficient automation strategies

  • Ongoing production and post-commissioning support

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